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Twisted copycat Costco churros coated in cinnamon sugar on parchment, one broken open to show the soft center, with bowls of chocolate sauce and dulce de leche
Alex

Copycat Costco Churros

Twisted, cinnamon-sugar churros like the Costco food court classic: choux dough piped through a 1M star tip, fried at 375F or air fried. Crisp outside, soft in the middle.
Prep Time 20 minutes
Cook Time 20 minutes
Total Time 40 minutes
Servings: 16 churros
Course: Dessert, Snack
Cuisine: American
Calories: 111

Ingredients
  

Dough
  • 1 cup water 240ml
  • 1/2 cup unsalted butter 113g, cut into pieces
  • 1 tbsp granulated sugar 12g
  • 1/2 tsp fine salt 3g
  • 1 cup all-purpose flour 125g, spooned and leveled
  • 3 large eggs 150g, room temperature
  • 1 tsp vanilla extract 5ml
Cinnamon sugar
  • 1/2 cup granulated sugar 100g
  • 1 tbsp ground cinnamon 8g
For cooking
  • neutral oil for deep-frying canola, about 2 inches deep
  • cooking spray for the air fryer method

Method
 

Make the dough
  1. Heat the water, butter, 1 tbsp sugar and salt in a medium saucepan over medium heat until the butter melts and it comes to a full boil.
  2. Add the flour all at once and stir hard. Keep stirring over low heat for 1 to 2 minutes, until the dough forms a ball and leaves a thin film on the pan.
  3. Transfer to a bowl and cool for 5 minutes.
  4. Beat in the eggs one at a time, then the vanilla. The dough should be thick and glossy and hold a peak that slowly folds over.
  5. Spoon into a piping bag fitted with a large open-star tip (Wilton 1M). Pipe 6-inch churros onto strips of parchment, rotating the bag about half a turn as you pipe for twisted ridges.
  6. Mix the 1/2 cup sugar and cinnamon in a shallow dish.
Deep-fry (classic)
  1. Heat 2 inches of oil to 375F (190C), using a thermometer.
  2. Lower 3 or 4 churros into the oil on their parchment strips. Remove the paper with tongs once it releases, after about 20 seconds.
  3. Fry 2 to 3 minutes per side until deep golden. Drain on a wire rack for 30 seconds, then roll in cinnamon sugar while hot. Let the oil return to 375F between batches.
Air fryer
  1. Freeze the piped churros on their parchment for 20 minutes so they hold their ridges.
  2. Spray all sides with oil. Air fry at 380F (193C) for 8 to 10 minutes in a single layer, flipping and spraying again at 5 minutes.
  3. Roll in cinnamon sugar right away, spraying once more if it will not stick.

Notes

Nutrition is per churro for the air fryer method, calculated from USDA FoodData Central ingredient data (FDC IDs 173430, 168894, 171287, 169655, 171320), assuming about 60% of the cinnamon sugar sticks. Deep-fried churros are higher because of absorbed oil. Revive leftovers in the air fryer at 350F for 2 to 3 minutes. Freeze raw piped churros up to 1 month and cook from frozen.